TUFALOY 1200 X
High strength, high ductility anti-wear electrode with stainless steel core wire for build-up and overlay on manganese steels and railway track components.
PRODUCT DESCRIPTION:
Specially developed anti-wear electrode with stainless steel core wire. The unique core wire and coating formulation produce crack-resistant, fully austenitic deposits free from intergranular carbides. It offers superior ductility, toughness, and resistance to heavy impact, rolling friction, and abrasion. For repair and buildup of manganese steels and railway track components
Applications
STANDARD:
ASME SEC-11-C
AWS 5.13, EFeMnCr
ALLOYING ELEMENTS:
C, Si, Mn, Cr, Mo, Ni, V
HARDNESS:
AS DEPOSITED: 200-250 BHN
WORK HARDENED: 450-500 BHN
TIP COLOR
DAR BROWN
COATING COLOR
LIGHT GREY
| Size | Welding Amperage |
|---|---|
| 3.15 mm | 80-100 A |
| 4.00 mm | 110-160 A |
| 5.00 mm | 140-180 A |
Product Specification
• High strength, ductile with superior impact resistance
• Fully austenitic, carbide-free deposits
• Crack-resistant matrix with excellent toughness
• Withstands heavy impact, rolling friction, and abrasion
• Austenitic stainless steel matrix
• Alloying elements enhancing toughness, ductility, and crack resistance
• Carbide-free microstructure for long service life
• Gouge out and grind fatigued base metal before welding.
• Use short, stringer beads to minimize heat input.
• Keep base metal temperature below 200 °C.
• Hot peening of weld bead recommended.
• Electrode can be used with AC or DC+ power sources
• Crusher and excavator equipment
• Railway points, crossings, and switches
• Mill hammers and blow bars
• Heavy-duty impact and abrasion components
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