Wear Plates Manufacturers in India

Diffusion Engineers leading Wear Plates Suppliers in India

Diffusion Engineers is one of the leading Wear Plates Manufacturers and Suppliers in India, offering a wide range of wear plate manufactured by open arc welding process using flux cored wire.

Diffusion has mastered the art of metallurgical formulations of different types of flux cored wire  used to manufacture wide range of wear plate materials to achieve extra-long-life service under a variety of severe wear conditions.

Apart from the standard wear plates of pre-designed compositions; our experienced team of R&D is fully capable of developing custom-made overlay compositions to meet specific wear plate application need. 

Diffusion is fully equipped and has got in-house capability of Design & Engineering, cutting, forming, fabrication and testing of wear plate material under the one roof.

Diffusion has developed his uniqueness by developing various patterns of overlay to further reduce the wear rate and emerged out as the one among the best wear plate manufacturer.

Critical Wear Components made out of Diffusion make wear plate:

• Grizzly Bars
• Coal Nozzle Tip
• Wear Liners
• Chutes & Ducts
• Hard Face Pipes
• Guide Vanes
• Sinter Spikes
• Sinter Screen Decks
• Screw Conveyors
• Grit Cone
• Bell Housing
• Rotor Bearing
• Separator Casing & Rotor

 

 

 Diffusion - Wear Plates and Wear Components

Product Name Characteristics Applications Hardness Major Alloying Element Literature pdf
BORODUR 

 BORODUR wear plate gives, weld deposits of high C-Cr alloyed weld metal with excellent resistance to abrasion and mild impact. It can be used whenever high abrasion accompanied by corrosion is expected. Best results are achieved by two layers hardface wear plate.

 Pumps, mixer parts, tracks hoppers, Pipe, Impellers, Conveyer Screws, Coal and Cement Mill Tyres, Liner etc.  56 – 59 HRC ( 4mm Weld Deposit)
58 – 62 HRC ( 8mm Weld Deposit)
 C ,Si, Cr, B pdfdownload
 Chromadur  CHROMADUR is a wear plate, which contains a high C-Cr alloyed stainless weld metal with excellent resistance to abrasion. It can be used whenever high abrasion accompanied by corrosion is expected. Best results are achieved by double layer wear plate. Pumps, Impeller screws, Track hoppers, Bucket teeth.  55 - 60 HRC ( On 4mm weld deposit) 58 – 64 HRC ( On 8mm weld deposit)  C, Si, Cr pdfdownload
 COLMODUR HT  COLMODUR HT is highly alloyed C-Cr-Mo-Nb-W-V weld plate of extremely hard carbides. It is used for hardfacing and the weld metal has excellent abrasion resistance at high temperature. Weld deposit performs extremely well against strong mineral wear. The weld deposit retains its wear resistance up to 6500C.Best results are achieved by welding in two layers. Blast – furnace bells, fire grates, crusher, sinter wheel breakers, smelter loading chutes, etc.  62 - 65 HRC ( On Three Layer)  C, Cr, Mo, Nb, V, W pdfdownload
 COLODUR  COLODUR wear plate gives, weld deposits of high C-Cr-Nb alloyed weld metal with excellent resistance to extreme abrasion wear. COLODUR weld deposit consists of chrome and niobium carbides which offer an excellent resistance to abrasion. Best results are achieved by two layers hardface wear plate. Parts of coal mining equipment, steel industry, cement industry and mineral industries.  58 – 61 HRC ( 4mm Weld Deposit)
59 – 62 HRC ( 8mm Weld Deposit)
 C, Si, Cr, Nb, Fe pdfdownload
 ERODUR 801   ERODUR 801 is a specially developed wear plate, which gives highly alloyed deposit of Fe-C-Cr-Ni-B and other special alloyed elements. ERODUR 801 wear plate provides excellent resistance to severe erosion and moderate impact. The alloy primarily consists of carbides, borides and other complex carbides. It has excellent toughness for this high hardness range  Hardfacing on parts of coal mining equipment, cement, steel and mineral industries subjected to fine particle erosion.  60 - 67 HRC  C, Cr, Ni, B pdfdownload
 IMPACTODUR   IMPACTODUR is a wear plate, which contains a high C-Si-Cr alloyed hardface weld deposit with moderate resistance to abrasion under high impact. Best results are achieved by double layer wear plate.  Build up of crusher parts, bucket teeth and lips, trash crushing  48 - 52 HRC ( On 4mm weld deposit)
51 – 55 HRC ( On 8mm weld deposit)
 C, Si, Cr pdfdownload
DIFFUSION CORDIFF TT 400

Cordiff TT 400 wear plate is specially deposited, with highly alloyed special metals for hardfacing of parts which are subjected to extreme wear and impact. The alloy primarily consists of primary Cr carbides and other complex carbides.

Wear plate has extremely wear resistant weld metal which standing intermediate strength of Impact.

Used for hardfacing on parts subjected to extreme wear and impact. Screens, wear plates etc.  48 - 55 HRC ( On 4mm weld deposit)
53 – 58 HRC ( On 8mm weld deposit)
C, Si, Mn, Cr, Ni, B pdfdownload

 

 

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