Wear Plates Manufacturers in India

Diffusion Engineers leading Wear Plates Suppliers in India

Diffusion Engineers is one of the leading Wear Plates Manufacturers and Suppliers in India, offering a wide range of wear plate using flux cored wire welding process. It must be highlighted that the flux cored wires, used for wear plates manufacturing, are formed by diffusion itself at its high technology production unit .

The formulation of various types of flux cored wire  used for the widest range of  wear plate materials is designed to weld metal (overlay) of such composition and microstructures that would provide extra-long-life service under a variety of hard service conditions.

The bead profile and the fine pattern of stress relief cracks ensure that during services, the deposits would not smear under extreme conditions.

Apart from the standard wear plates of pre-designed compositions, Diffusion’s R&D is fully capable of developing custom-made overlay compositions to meet specific wear plate applications needs of customers. 

Diffusion has in-house capability of cutting, forming, fabrication and testing of wear plate steel and wear plates materials to manufacture equipment parts and components. As a part of company’s commitment to providing best services to the customers, Diffusion is the wear plates manufactures in India which gives the facilities that are needed for fabrication such as hole making, plasma cutting, welding bending, etc.

All things considered, the wear plates can be offered either simply as liners or can be manufactured into complete systems according to customer’s design.

Diffusion is the best wear plates suppliers that provide extremely wear resistant plates and are designed by weld metal withstanding the immediate strength of impact.

Wear Plates and Wear Components made by Diffusion :

• Grizzly Bars
• Coal Nozzle Tip
• Wear Liners
• Chutes & Ducts
• Hard Face Pipes
• Guide Vanes
• Sinter Spikes
• Sinter Screen Decks
• Screw Conveyors
• Grit Cone
• Bell Housing
• Rotor Bearing
• Separator Casing & Rotor

 

 Diffusion - Wear Plates and Wear Components

Product Name Characteristics Applications Hardness Major Alloying Element
BORODUR   BORODUR wear plate gives, weld deposits of high C-Cr alloyed weld metal with excellent resistance to abrasion and mild impact. It can be used whenever high abrasion accompanied by corrosion is expected. Best results are achieved by two layers hardface wear plate.  Pumps, mixer parts, tracks hoppers, Pipe, Impellers, Conveyer Screws, Coal and Cement Mill Tyres, Liner etc.  56 – 59 HRC ( 4mm Weld Deposit)
58 – 62 HRC ( 8mm Weld Deposit)
 C ,Si, Cr, B
 Chromadur  CHROMADUR is a wear plate, which contains a high C-Cr alloyed stainless weld metal with excellent resistance to abrasion. It can be used whenever high abrasion accompanied by corrosion is expected. Best results are achieved by double layer wear plate. Pumps, Impeller screws, Track hoppers, Bucket teeth.  55 - 60 HRC ( On 4mm weld deposit) 58 – 64 HRC ( On 8mm weld deposit)  C, Si, Cr
 COLMODUR HT  COLMODUR HT is highly alloyed C-Cr-Mo-Nb-W-V weld plate of extremely hard carbides. It is used for hardfacing and the weld metal has excellent abrasion resistance at high temperature. Weld deposit performs extremely well against strong mineral wear. The weld deposit retains its wear resistance up to 6500C.Best results are achieved by welding in two layers. Blast – furnace bells, fire grates, crusher, sinter wheel breakers, smelter loading chutes, etc.  62 - 65 HRC ( On Three Layer)  C, Cr, Mo, Nb, V, W
 COLODUR  COLODUR wear plate gives, weld deposits of high C-Cr-Nb alloyed weld metal with excellent resistance to extreme abrasion wear. COLODUR weld deposit consists of chrome and niobium carbides which offer an excellent resistance to abrasion. Best results are achieved by two layers hardface wear plate. Parts of coal mining equipment, steel industry, cement industry and mineral industries.  58 – 61 HRC ( 4mm Weld Deposit)
59 – 62 HRC ( 8mm Weld Deposit)
 C, Si, Cr, Nb, Fe
 ERODUR 801   ERODUR 801 is a specially developed wear plate, which gives highly alloyed deposit of Fe-C-Cr-Ni-B and other special alloyed elements. ERODUR 801 wear plate provides excellent resistance to severe erosion and moderate impact. The alloy primarily consists of carbides, borides and other complex carbides. It has excellent toughness for this high hardness range  Hardfacing on parts of coal mining equipment, cement, steel and mineral industries subjected to fine particle erosion.  60 - 67 HRC  C, Cr, Ni, B
 IMPACTODUR   IMPACTODUR is a wear plate, which contains a high C-Si-Cr alloyed hardface weld deposit with moderate resistance to abrasion under high impact. Best results are achieved by double layer wear plate.  Build up of crusher parts, bucket teeth and lips, trash crushing  48 - 52 HRC ( On 4mm weld deposit)
51 – 55 HRC ( On 8mm weld deposit)
 C, Si, Cr
DIFFUSION CORDIFF TT 400

Cordiff TT 400 wear plate is specially deposited, with highly alloyed special metals for hardfacing of parts which are subjected to extreme wear and impact. The alloy primarily consists of primary Cr carbides and other complex carbides.

Wear plate has extremely wear resistant weld metal which standing intermediate strength of Impact.

Used for hardfacing on parts subjected to extreme wear and impact. Screens, wear plates etc.  48 - 55 HRC ( On 4mm weld deposit)
53 – 58 HRC ( On 8mm weld deposit)
C, Si, Mn, Cr, Ni, B

 

 

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