Diffusion Engineers Limited.
Diffusion Engineers Limited, an IMS certified Company, pioneered the concept of Superconditioning in India. The new generation Superconditioning materials and techniques offered by the Company enormously enhance the life of worn-out equipment and components. Diffusion offers a wide range of Lo Temp and Anti-wear Alloys to suit the reclamation needs of industries like Cement, Power, Sugar, Mining, Railways, Steel and Shipping.
Diffusion products and reclamation services are backed by a team of competent engineers located at Chennai, Faridabad, Jamshedpur, Nagpur, Pune, Secunderabad and Vadodara. Further, the Company has established a nationwide network of distributors and dealers to address every customer need. Dealers & Services available in South East Asian countries, Middle East and Africa.
Mr N. K. GARG, Chairman and Managing Director
He is one of the founders of Diffusion and has driven it now for more than 36 years. Under his stewardship, the Company is poised to grow to INR 1 billion. His Growth Mantras are customer focus, focus on high quality service & professionalism, building trust & relationships, and continuous learning process. He has introduced many new technologies in the Indian industry and has vast experience in solving wear problems.
Mr. PRASHANT GARG, Director
MBA from Saïd Business School, University of Oxford with focus in Strategy, M & A and Leadership. He earlier completed his B.E. in Industrial Engineering and was among the top rankers at Nagpur University. He developed a state-of-the-art production facility to manufacture sophisticated cement, power and steel plant equipment at Diffusion and also pioneered the concept of total wear solutions. He has driven the new innovations and added new product lines in the business.
Mr. AJAY JAIN, Director
B. Tech in Chemical Engineering from Indian Institute of Technology, Mumbai, graduated in 1987. He is certified by the Theory of Constraints – International Certification Organization (TOC-ICO) and by Goldratt Schools as a TOC (Theory of Constraints) expert in the areas of Operations, Supply Chain, and Distribution and Project Management.
Ms. Aneeta Vijayakar, Director
Masters in Psychology from Nagpur University and a gold medalist in Industrial Relations and Personnel Management from Bhavan’s Institute of Management. She is the proprietor and principal consultant of her HR firm named ‘Wizcorp’, which specializes in Psychometric Assessments & Corporate Training. The HR systems set up at Zulekha Healthcare Group at Sharjah and Dubai contributed in the organization being awarded the JCI accredition from USA and the Dubai Quality Award. Being a Soft Skills Trainer she has conducted programs for a number of organizations and is Principal Consultant with Al Fanar Human Resource Consulting Centre LLC. UAE. She was past president of Rotary Club of Nagpur Down Town, Trustee of Bar. Sheshrao Wankhede Memorial Trust and Member of Mohpa Education Society.
Dr. RENUKA GARG, Director
Dr Renuka Garg has completed her MBBS from Government Medical College Nagpur. She has completed her Diploma in Radio-diagnosis and Diplomate of National Board (DNB) . She has worked in the Bhopal Memorial Hospital & Research Center and Jawaharlal Nehru Cancer Hospital, Bhopal. She is currently working in Care Sonography Center and Doppler Clinic. Her expertise includes Women's sonography, Fetal medicine and Peripheral doppler study.
DEL is fully vertically integrated in the manufacturing and supply of specialized wear protection consumable
Diffusion has mastered the art of overlaying with flux-cored-wire welding.
Diffusion offers to industries a spectacular range of maintenance products for Superconditioning
DEL offers a wide range of high quality atomized powders for Surface Coating applications
DEL has its own workshop where it can recondition equipments instead of supplying only welding consumables
Diffusion's Welding Equipments are thoroughly tested on-site & by selected customers before being offers
Diffusion’s “DIFFCOR” Division caters the need to protect your assets against High Abrasi
Hernon Manufacturing creates custom adhesives for companies across the globe.
Diffusion Engineers is one of the leading Wear Plates Manufacturers and Suppliers in India, offering a wide range of wear plate using flux cored wire welding process. It must be highlighted that the flux cored wires, used for wear plates manufacturing, are formed by diffusion itself at its high technology production unit in active collaboration with M/s. Corodur of Germany.
Diffusion has mastered the art of overlaying with flux-cored-wire welding under the guidance of highly experience German technicians and engineers from Corodur. The formulation of various types of flux cored wire used for the widest range of wear plate materials is designed to weld metal (overlay) of such composition and microstructures that would provide extra-long-life service under a variety of hard service conditions.
The bead profile and the fine pattern of stress relief cracks ensure that during services, the deposits would not small under extreme conditions.
Apart from the standard wear plates of pre-designed compositions, Diffusion’s R&D is fully capable of developing custom-made overlay compositions to meet specific wear plate applications needs of customers.
Diffusion has in-house capability of cutting, forming, fabrication and testing of wear plate steel and wear plates materials to manufacture equipment parts and components. As a part of company’s commitment to providing best services to the customers, Diffusion is the wear plates manufactures in India which gives the facilities that are needed for fabrication such as hole making, plasma cutting, welding bending, etc.
All things considered, the wear plates can be offered either simply as liners or can be manufactured into complete systems according to customer’s design.
Diffusion is the best wear plates suppliers that provide extremely wear resistant plates and are designed by weld metal withstanding the immediate strength of impact.
Some of the components made by Diffusion are :
• Grizzly Bars
• Coal Nozzle Tip
• Wear Liners
• Chutes & Ducts
• Hard Face Pipes
• Guide Vanes
• Sinter Spikes
• Sinter Screen Decks
• Screw Conveyors
• Grit Cone
• Bell Housing
• Rotor Bearing
• Separator Casing & Rotor
|Product Name||Characteristics||Applications||Hardness||Major Alloying Element|
|BORODUR||BORODUR wear plate gives, weld deposits of high C-Cr alloyed weld metal with excellent resistance to abrasion and mild impact. It can be used whenever high abrasion accompanied by corrosion is expected. Best results are achieved by two layers hardface wear plate.||Pumps, mixer parts, tracks hoppers, Pipe, Impellers, Conveyer Screws, Coal and Cement Mill Tyres, Liner etc.|| 56 – 59 HRC ( 4mm Weld Deposit)
58 – 62 HRC ( 8mm Weld Deposit)
|C ,Si, Cr, B|
|Chromadur||CHROMADUR is a WEAR PLATE, which contains a high C-Cr alloyed stainless weld metal with excellent resistance to abrasion. It can be used whenever high abrasion accompanied by corrosion is expected. Best results are achieved by double layer wear plate.||Pumps, Impeller screws, Track hoppers, Bucket teeth.||55 - 60 HRC ( On 4mm weld deposit) 58 – 64 HRC ( On 8mm weld deposit)||C, Si, Cr|
|COLMODUR HT||COLMODUR HT is highly alloyed C-Cr-Mo-Nb-W-V weld plate of extremely hard carbides. It is used for hardfacing and the weld metal has excellent abrasion resistance at high temperature. Weld deposit performs extremely well against strong mineral wear. The weld deposit retains its wear resistance up to 6500C.Best results are achieved by welding in two layers.||Blast – furnace bells, fire grates, crusher, sinter wheel breakers, smelter loading chutes, etc.||62 - 65 HRC ( On Three Layer)||C, Cr, Mo, Nb, V, W|
|COLODUR||COLODUR wear plate gives, weld deposits of high C-Cr-Nb alloyed weld metal with excellent resistance to extreme abrasion wear. COLODUR weld deposit consists of chrome and niobium carbides which offer an excellent resistance to abrasion. Best results are achieved by two layers hardface wear plate.||Parts of coal mining equipment, steel industry, cement industry and mineral industries.|| 58 – 61 HRC ( 4mm Weld Deposit)
59 – 62 HRC ( 8mm Weld Deposit)
|C, Si, Cr, Nb, Fe|
|ERODUR 801||ERODUR 801 is a specially developed wear plate, which gives highly alloyed deposit of Fe-C-Cr-Ni-B and other special alloyed elements. ERODUR 801 wear plate provides excellent resistance to severe erosion and moderate impact. The alloy primarily consists of carbides, borides and other complex carbides. It has excellent toughness for this high hardness range||Hardfacing on parts of coal mining equipment, cement, steel and mineral industries subjected to fine particle erosion.||60 - 67 HRC||C, Cr, Ni, B|
|IMPACTODUR||IMPACTODUR is a WEAR PLATE, which contains a high C-Si-Cr alloyed hardface weld deposit with moderate resistance to abrasion under high impact. Best results are achieved by double layer wear plate.||Build up of crusher parts, bucket teeth and lips, trash crushing|| 48 - 52 HRC ( On 4mm weld deposit)
51 – 55 HRC ( On 8mm weld deposit)
|C, Si, Cr|
|DIFFUSION CORDIFF TT 400||
Cordiff TT 400 wear plate is specially deposited, with highly alloyed special metals for hardfacing of parts which are subjected to extreme wear and impact. The alloy primarily consists of primary Cr carbides and other complex carbides.
Wear plate has extremely wear resistant weld metal which standing intermediate strength of Impact.
|Used for hardfacing on parts subjected to extreme wear and impact. Screens, wear plates etc.||48 - 55 HRC ( On 4mm weld deposit)
53 – 58 HRC ( On 8mm weld deposit)
|C, Si, Mn, Cr, Ni, B|
SUPER-CONDITIONING is not mere reclamation and reconditioning. Superconditioning is an environment friendly concept which enhances part life, reduces life cycle costs and the demand for spares, ensures longer and continued availability of production equipment and conserves non-renewable natural resources.
The concept of 'SUPER-CONDITIONG' was introduced by DIFFUSION ENGINEERS LIMITED to the Indian Core Sector industries to ensure longer availability of production equipment used in continuous process operations.With the new generation materials and newer techniques employed, it has now become possible to obtain greater service life from parts and equipment at highly economical costs.
Having pioneered the introduction of the "New Generation" range of "Lo-Temp and Antiwear" welding alloys, DIFFUSION is waging a relentless war against unnecessary replacement of spare parts in Indian Industry by using specialised products and equipment.
Diffusion offers to industries a spectacular range of maintenance products for Superconditioning. The product range includes LoTemp-Antiwear Welding Electrodes, gas welding alloy, silver brazing alloys, solders and fluxes, Colmonoy Powders and coated electrodes, cobalt and tungsten carbide alloys, Super Spray System for thermal spraying, SOP - containing the unique Ultrahard Chromium Borides: Flux Cored Wires and Tubular Products; No-heat products for cold repair, TIG, MIG filler wires. Our weld overlay Wear Plates are manufactured under stringent conditions in our plant, using flux cored wire welding process.
Some of the most important and successful components superconditioned by Diffusion are:
CRACK JOINING OF KILN TYRE
RECONDITIONED VRM TYRE
DEL offers a wide range of high quality atomized powders for Surface Coating applications, available in Nickel, Cobalt and Iron based alloys. We also develop specialized alloys to meet specific customer requirements. We have established a Joint venture in UK viz. LSN Diffusion for manufacturing Thermal Spray powders having production facility with over 2,500 metric tons/day of atomizing capacity available across water, gas and hybrid technologies.
DEL has its own workshop where it can recondition and equipments/components instead of supplying only welding consumables. It is the leader in this segment and has the biggest facility in India for wear protection. We specialize in the manufacturing of the cement plant equipments such as separator/classifier, Mill bodies, Roll presses, screw conveyors. We have also executed many projects for power plant and steel plant application.
Diffusion's Equipment is a wholly accredited importer and supplier of a wide range of welding machines, gas equipment, Protective gear and compressed gases. By adhering to basic good business principles, we are able to commit to service excellence and a high level of customer satisfaction. Our equipments are thoroughly tested on-site before being offered to our customers.
|Product||Diffarc Product Category|
|DW 200 / DW 315 G / DW 400 G / DW 400 I / DW 500 I / DW 630 I||MMA/ARC WELDING|
|DW 200 TM / DM 400 TM||TIG/MMA WELDING|
|DW CUT 40 / DW CUT 60 / DW CUT 80 / DW CUT 100 / DW CUT 160||PLASMA CUTTING MACHINE|
|DW 250 F & DW 300 F||MIG/MAG WELDING|
|DW 315 P AC /DC TIG||AC/DC PULSE TIG & MMA WELDING|
|DW 350 I MIG / DW 400 MIG / DW 500 MIG / DW 630 MIG||MIG/MAG & MMA WELDING|
In its endeavor to offer new generation materials, newer techniques and greater service life Diffusion\'s \"DIFFCOR\" Division caters the need to protect your assets against High Abrasive & Corrosive wear . The Products are based on Polymer Chemistry and Ceramic Composite that withstand against high wear.
A fully functional training center imparts knowledge and training in welding technology and metallurgy. Short term and long term courses are designed for the overall personality development and physical and psychological well being of the intern. Not only is the trainee updated on new products and its effective marketing and technical know how but also in good communication skills, psychological grooming and yoga. Diffusion workforce is a happy workforce and undoubtedly gives the best to the company.
We are eager to hear from you, understand your challenges and share our knowledge and services to make your experience better!
We believe in total customer satisfaction. If there is any issue that you faced that has not been addressed, please feel free to write directly at firstname.lastname@example.org
We have Branch offices located at :
Chennai, Faridabad, Jamshedpur, Pune, Raipur, Secunderabad, Chittorgarh , Ahmedabad
T-5 & 6, MIDC, Hingna Industrial Area, Nagpur - 440016
Phone : +91 7104 232084, 234727
Fax : +91 7104 232085.
PAN No. : AAACD8008L
GST No. : 27AAACD8008L1ZK
CIN No. : U99999MH2000PLC124154
T-5 & 6, MIDC, Hingna Industrial Area,
Nagpur - 440016
Phone : 091 7104 232084 , 234727
N-78 & 79, MIDC, Hingna Industrial Area,
Nagpur - 440016
Phone : +91 7104 236036
|INDUSTRY NAME||APPLICATION SITUATION||APPLICATION METHOD|
|Century Cement||BEML D355 Dozer Blade Repair||The lost sections from rib frame were rebuild to strenghten the structure|
|Ambuja Cement||Reconditioning of Rotor Scale of Coal Mill||Rotor Scale|
|Kesoram Cement||Cement Mill Shell Crack Reconditioning||Through Crack Generated with the length of 5 meters circumferentially in different places nearer to diaphragm.|
|Ambuja Cement||Reconditioning of Coal burner Pipe||Coal Burner Pipe(Kiln)|
|Orient Cement||Rawmill Trunion Head Crack Repairing||Trunion Head|
|Sales Engineer(For Electrode Division)|
|Location||Beawar, Pune, Barmana, Vadodara|
|Experience||2 to 4 years in Sales and Marketing of Maintenance Welding Electrodes, Welding Machines and Thermal Spray Powder.|
|Sales Engineer (For Wear Plate/Services Division)|
|Experience||2 to 4 years in Sales and Marketing of Wear Plates, Flux Cored Wires and Reconditioning Services.|
|Sales Engineer (For Diffcor Division)|
|Location||Nagpur, Paradeep, Jamnagar, Delhi|
|Experience||2 to 4 years in Sales and Marketing of Cold Repair Products, Coatings, Adhesives and sealant products.|
|Asst. Manager / Manager|
|Location||Chennai/Bangalore and Nagpur|
|Experience||4 to 6 years in Sales and Marketing of Thermal Spray coating and HVOF products|
|Engineer (Quality Control)|
|Experience||2-3 yrs of Experience in Chemical lab, wet analysis, chemical analysis of incoming raw material.|
|Engineer (QC Mechanical Lab)|
|Experience||2-3 yrs of Experience in handling UTM(Universal testing Machine), Impact testing Machine, Hardness Testing Machine, Microstructures and all Destructive testings.|
|Experience||Must have Experience in working of CNC Machines, Cutting Machines, Projects and Planning.|
|Experience||Should have sound knowledge of Accounts Finalisation as per AS standard, Income Tax, GST,ERP. The candidate who have Post qualification experience of 4-5 years in Manufacturing industry would be given preference.|
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